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Questionnaire – Accustrip Central plant systems

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Company:
Name of contact person:
E-mail:
Phone:

Field of business: Automobile
Foundry
Turning shop 		Aero
Off shore
Other

Information about production:
Central Plant to be build in: New building Existing building
Number of CNC Machines:
Number of other machines using emulsion:
Type of material processing: Mild steel
Stainless steel
Casted iron
Aluminum
Brass
Bronze
Titan
Nylon
Other materials:
Number of shifts:
1 shift (8h) 2 shifts (16h) 3 shifts (24h)
Number of working days per year: Approx. days per year.
Who is your supplier of emulsion:
Average emulsion composition: % Emulsion % Water

Calculating the ROI (Return of investment)
What is the price for 1 liter emulsion (Condensate): EUR
What is the approx. price for 1m3 water: EUR
What is the hourly rate for 1 Operator (incl. Salary insurance, pension etc.): EUR
What is the calculated rate for 1 machine hour: EUR

Emulsion handling
Do you use an external company to maintain and replace the emulsion? Yes No
If yes, what is the cost for these services: EUR/Year
How many times per year do you replace the Emulsion: Times per year
How much emulsion condensate do you use per year: L/Year
How much water do you use per year to make the emulsion: m3/Year
How long time per shift does an operator use to, control, refill and maintain the emulsion system on 1 machine: (Average time per machine) min/shift
How long time does it take to replace emulsion on one machine: (Incl. Emptying, cleaning, preparing and refilling the machine) Hours
What is the price for destructing 1,000 l of emulsion: EUR/1000L
What is the annual transport costs for destructing emulsion: EUR/Year

Thoughts about production in the future
Will focus on increasing the productivity be an issue in your company in the future? Yes No
Do you have problems meeting the tolerances on the items that your customers require? Yes No
Do you expect to lower the number of items that are discarded, due to poor tolerances? Yes No
Will your company in the future face environmental requirements that can cause problems in your present production? Yes No
Do you expect an increasing focus on ethic from your customers? (Working environment, local and regional regulative) Yes No

Components products
Interested in Oil separator Yes No
Interested in High pressure units (HPU) Max pressure: Bar
Max capacity: liter/minute
Interested in paper band filter unit Minimum capacity: liter/minute
Minimum particle size: µm
Interested in Magnetic separator: Minimum capacity: liter/minute
(Please mark type of materials in section 2 in this questionnaire)
Interested in Automatic filtration unit (AFU) Minimum capacity: liter/minute
Minimum particle size: µm

Information about the CNC machines:
For Full Flow Central Plants.
Machine name, type and number of machines.